Lab 05
Fabric Sample & Prototype Workshop
From specification to finished sample — developed, proven, and ready for production
Where specification becomes reality
A fabric specification, no matter how detailed, cannot reveal how a textile will actually perform until it is produced. That is why our Fabric Sample & Prototype Workshop is designed to translate specifications into physical samples as quickly and accurately as possible. Every new Seekingtex fabric — and every significant custom development — passes through this workshop before production tooling is committed.
The workshop is fully equipped for small-lot weaving, knitting, dyeing, and finishing. This integrated approach cuts prototype lead time to 15-20 working days from specification, compared to the industry norm of 30-45 days. When your application demands a specialised solution, we can move from concept to validated sample in under three weeks.
Workshop capabilities
| Workstation | Equipment | Purpose |
|---|---|---|
| Sample weaving | Mini rapier loom, sample dobby loom | Small-lot woven fabric samples for evaluation |
| Sample knitting | Circular knitting machine, flatbed knitter | Knit fabric samples and structure development |
| Dyeing & finishing | Laboratory dyeing machine, padder, stenter frame | Color development, finish application, fixation |
| Testing station | Portable tensile tester, thickness gauge, balance | In-process quality verification |
The prototype journey — step by step
- Specification handover — The fabric specification (yarn type, construction, finish, target properties) is formally reviewed. Any manufacturing concerns are flagged and resolved before production begins.
- Sample production — Yarn is prepared and woven or knitted according to specification. Initial greige fabric is inspected for construction accuracy.
- Finishing & dyeing — Fabric is processed through required finishing steps: scouring, dyeing, drying, and chemical application.
- Quality testing — Sample undergoes tensile testing, GSM verification, color measurement, and dimensional stability check.
- Client review — Sample and test report are submitted for client approval. Feedback incorporated into final specification.
- Production release — Upon approval, the specification is formalized and released for bulk production.
Custom prototyping for unique applications
The Prototype Workshop is where we solve the problems that standard fabrics cannot address. Recent examples include:
- A custom antimicrobial finish for a hospital network requiring specific efficacy against hospital-acquired infections.
- A high-visibility fabric with integrated reflective properties for a safety equipment distributor.
- A sustainable fabric blend using recycled polyester and organic cotton for an eco-conscious brand.
Client involvement
We encourage our clients to review sample submissions at key milestones during development — particularly the initial strike-off and the finished sample. Your feedback during these stages is invaluable in fine-tuning the fabric before it enters production.
Start your fabric development project
Tell us about the fabric you need and we will propose a development plan.
Contact our development team